Review of 2005 |
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| FY2005* | FY2004 | % change | ||
|---|---|---|---|---|
| Financial | ||||
| Sales revenue | (Rm) | 1,038 | 1,725 | (40) |
| Profit before tax | 295 | 460 | (36) | |
| Net profit | 208 | 290 | (28) | |
| Dividends received | 35 | 285 | (88) | |
| Refined production | ||||
| Platinum | (000 oz) | 139 | 269 | (48) |
| Palladium | 60 | 119 | (50) | |
| Rhodium | 18 | 37 | (51) | |
| PGM production | 267 | 505 | (47) | |
| * March 2004 September 2004 | ||||
| Rm | FY2005 | FY2004 | % change |
|---|---|---|---|
| Profit before tax | 7 | 40 | (82.5) |
| Change in unearned profit | (6) | 8 | (175.0) |
| Share of taxation | (5) | (9) | 44.4 |
| Profit | (4) | 39 | (102.6) |
| Refined production (000 oz) | |||
| Platinum | 216 | 188 | 14.9 |
| PGMs | 412 | 349 | 18.1 |

| Mineral Reserves | 125 million tonnes with a grade of 1.04% nickel and 0.1% cobalt |
| Planned production | 60,000 tonnes nickel and 5,600 tonnes cobalt annually at full production |
| Project life | 27 years |
| Capital cost (estimate) | $2.25 billion |
| Operating cost | $1.66/lb and $0.64/lb after by-products credits |
| Internal rate of return | 15-20% (nickel at $3.5/lb and cobalt at $10/lb) |
At the end of May 2005, Implats announced that it would purchase a stake in a nickel project in Madagascar, in a joint venture with a Canadian company, Dynatec Corporation for a consideration of $60 million. The Ambatovy nickel project has, according to a feasibility study released by Dynatec, the potential to produce 60,000 tons of nickel and 5,600 tons of cobalt per annum. The parties are funding a detailed, technical feasibility study, which includes expanding the existing BMR at Implats' Refineries in Springs, South Africa.
The project is a large-scale nickel and cobalt mining and extraction operation with a front-end process producing mixed sulphides in Madagascar and a back-end refinery based in Springs, South Africa. The new refinery will have the capacity to treat 80,000 tonnes of nickel annually to allow for Implats' current nickel production. The project will be jointly managed by Dynatec, which will contribute its expertise in pressure acid-leaching technology, and by Implats which will contribute its expertise and experience in base metals refining.
In terms of the agreement with Dynatec, senior debt funding will be sought for at least 50% of the funding requirements. Also agreed were the following:
It was announced after year-end that a third party, Sumitomo Corporation of Japan, is to take up a 25% stake in the project, thus diluting the partnership and resulting in Implats and Dynatec each having an equity stake of 37.5% in the project. The transaction remains subject to regulatory approvals.
Dynatec will receive the entire benefit of any payment or financial support received from Sumitomo as consideration for acquiring its 25% interest. Sumitomo will ensure that for the first 15 years of production a minimum of 30,000 tonnes of the nickel produced will be acquired by off-takers annually. This is a significant development and step forward for the project.
Madagascar, an island country in the Indian Ocean, off the coast of Africa, has a relatively low-country risk, offers legal stability for the duration of the mining permit and the country's legislature recognises the process of international dispute arbitration. It also has a favourable tax regime with a relatively controlled rate of inflation. The homogenous orebody is shallow and therefore relatively easy to mine. The project will be one of the lowest cost nickel producers globally and indications are that there will be appropriate levels of capital efficiency.
The nickel laterite deposit is at a shallow depth and mining consists of excavation only, whereafter the pulped ore is transferred via a 195-kilometre pipeline to the east coast of Madagascar, close to the port of Toamasina where the extraction plant is located. The nickel and cobalt mixed sulphides will be bagged for transportation to South Africa for refining.
Implats has been involved in nickel processing for the last 30 years and has extensive experience and technology to treat the large nickel tonnage.
Initial capital cost estimates for this project were $2.25 billion, but this is currently under review to assess the impact of relocating the refinery to Springs rather than constructing a new refinery in Madagascar. Cash operating costs are estimated to be in the lower quartile of the global cost curve.
Implats and Dynatec will jointly undertake the detailed engineering for the project. Modifications to the feasibility study and detailed engineering work are both expected to be completed by February 2006 and to cost no more than US$80 million. Once this additional work has been completed, the decision will be made as to whether or not to proceed with the project.
While the project will in itself deliver favourable returns on investment, a secondary attraction for Implats is that, through the substantial increase in the volumes of nickel to be processed, the project will leverage Implats' base metal refining competencies, expertise and infrastructure, achieving significant economies of scale, thereby reducing Implats' existing cost structure.