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Impala Refining Services (IRS)

Impala Refining Services

Impala Refining Services (IRS) was created in July 1998 as a dedicated vehicle to house the toll refining and metal concentrate purchases built up by Implats.  This concept has since become a major strategic thrust for the group.  IRS enables Implats to leverage both its surface assets and expertise to reduce costs through economies of scale, and to pursue growth through strategic alliances and joint ventures.  During FY2012, IRS reported attributable platinum production of 697,500 ounces (1.53 million ounces of PGMs).

The IRS model

The IRS model enables Implats to reduce its exposure to mining risk while growing production with minimum investment requirements by using Impala’s excess smelting and refining capacity.  At the same time this business also enables junior operators to exploit smaller PGM deposits.

 

Business summary

Main areas of activity

  • Providing smelting and refining services through offtake agreements with Group companies (except Impala) and third parties
  • Recycling and toll-treatment
 

Operational review 2012

Impala Refining Services    
View latest Annual Report information    
 

Typical IRS products include:

  • flotation concentrates from Marula, Mimosa, Two Rivers, Eastern Platinum’s Crocodile River mine, and other small mining contracts;
  • furnace matte from Zimplats;
  • spent autocatalysts from A-1 Specialised Services and Supplies Inc. for recycling; and
  • selected base metal residues and other secondary materials.

IRS enters into either metal purchase agreements or toll refining agreements, or a combination of the two.  In metal purchase agreements a percentage of the contained value (allowing for Impala’s cost and a profit margin) is paid after an agreed processing period. In toll refining agreements, IRS charges the client a smelting, refining and handling fee and returns to the client, the metal after an agreed processing period.  Impala, in turn, charges IRS a market-related fee for its expertise and the use of its processing facilities.

With the exception of mine-to-market operations, the Group has little or no control over volumes recieved from either third party or toll treatment contracts.

Growth

Future growth in platinum output at IRS in the short-term will emanate from the Phace 2 expansion project at Zimplats which will contribute on additional 90,000 ounces of platinum in matte by FY2015. Whilst growth is expected from non-managed production, the extent and timing of this growth will be dictated by market conditions and the economic circumstances of the suppliers.

IRS continues to engage in discussions relating to the exploitation of future reserves and welcomes approaches from customers needing an established processing route for their products.

 

   IRS Platinum Production                
      FY2012 FY2011   FY2010   FY2009   FY2008  
   Mine-to-market (000) 493 487   451   365   321  
   Zimplats   185 175   154   97   91  
   Marula   63 71   68   73   66  
   Mimosa (100%)   100 99   94   79   73  
   Two Rivers (100%)   145 142   135   116   91  
                   
   Third-party purchases, recycling and toll 205 408   419   389   542  
   Total 698 895   870   754   863  

 

 

  Impala Refining Services - key statistics              
        FY2012  FY2011 FY2010 FY2009 FY2008  
  Refined production              
Platinum (000 oz) 698  895 870 754 863  
  Palladium (000 oz)   541  681 779 582 607  
Rhodium (000 oz) 111  135 131 124 136  
  Nickel (000 t)   10.6  10.8 10.3 8.3 7.9  
PGM refined production (000 oz) 1,528  1,918 1,975 1,638 1,803  
  Cost of sales (12,693) (12,830) (9,881) (9,242) (13,821) 
  Metals purchased (Rm)   (12,147) (12,649) (10,470) (5,822) (14,911) 
Smelting and refining costs (Rm) (603) (598) (508) (379) (310) 
Inventory (Rm) 57  417 1,097 (3,041) 1,400  
  Financial ratios
  Gross margin (%)   10  10 11 12 12  
                 
  Sales     14,069  14,273 11,069 10,507 15,704  
Direct sales to customers (Rm) 116  401 383 424 631  
  Sales to Impala (Rm)   13,702  13,427 10,354 9,778 14,846  
Toll income (Rm) 251  445 332 305 227  
  Prices achieved
  Platinum ($/oz)   1,634  1,691 1,432 1,215 1,577  
Palladium ($/oz) 689  655 374 255 389  
  Rhodium ($/oz)   1,549  2,254 2,065 3,210 6,986 
Nickel ($/t) 19,723  23,757 19,031 13,695 31,489  
 
  Exchange rate achieved (R/$) 7.65  7.00 7.56 8.72 7.33  
                 

 

 
 
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