IRS has access to Impala’s smelting and refining capacity and remains well placed to process additional material from new or existing projects.

Our business

Southern Africa

Impala Refining Services IRS

Impala Refining Services IRS

Impala Refining Services (IRS) was created in July 1998 as a dedicated vehicle to house the toll refining and metal concentrate purchases built up by Implats.  This concept has since become a major strategic thrust for the group.  IRS enables Implats to leverage both its surface assets and expertise to reduce costs through economies of scale, and to pursue growth through strategic alliances and joint ventures.  During FY2010, IRS reported attributable platinum production of 870,000 ounces (1.97 million ounces of PGMs).

The IRS model

The IRS model enables Implats to reduce its exposure to mining risk while growing production with minimum investment requirements by using Impala’s excess smelting and refining capacity.  At the same time this business also enables junior operators to exploit smaller PGM deposits.

 

Business summary

Four main areas of activity

  • Providing smelting and refining services through offtake agreements for Group companies (except Impala)
  • Providing smelting and refining services through offtake agreements for third parties
  • Autocatalyst recycling
  • Toll refining
 

Operational review 2010

Impala Refining Services IRS    
View latest Annual Report information  
 

Typical IRS products include:

flotation concentrates from Marula, Mimosa and Two Rivers as well as Aquarius’ Marikana, Everest mine and Blue Ridge mines and Eastern Platinum’s Crocodile River mine.  An offtake agreement has also been concluded with Platinum Australia’s Smokey Hills mine which began production in FY2009;

  • furnace matte from Zimplats;
  • spent autocatalysts from A-1 Specialised Services and Supplies Inc. for recycling; and
  • selected base metal residues and other secondary materials.

IRS enters into either metal purchase agreements or toll refining agreements, or a combination of the two.  In metal purchase agreements a percentage of the contained value(allowing for Impala’s cost and a profit margin) is purchased after an agreed processing period.  In toll refining agreements, IRS charges the client a smelting, refining and handling fee and returns to the client, the metal after an agreed processing period.  Impala, in turn, charges IRS a market-related fee for its expertise and the use of its processing facilities.

Growth

Future growth in platinum output at IRS in the short term will emanate from continued ramp-up in production at Marula, as well as the two new projects, Smokey Hills and Blue Ridge and Everest which has resumed production following the collapse of the decline at that mine.  The Phase 2 expansion project at Zimplats will contribute an additional 90,000 ounces of platinum in matte by FY2014.  Increased deliveries of autocatalysts are expected in line with the gradual improvement of the global economic environment. 

IRS continues to engage in discussions relating to the exploitation of future reserves and welcomes approaches from customers needing an established processing route for their products.

 

   IRS Platinum Production                    
         FY2010   FY2009   FY2008   FY2007   FY2006  
   Managed operations   (000)   316   249   230   221   192  
   Zimplats      154   97   91   91   89  
   Marula      68   73   66   61   37  
   Mimosa (100%)      94   79   73   69   66  
                       
   Non-managed operations      135   116   91   68   0  
   Two Rivers (100%)      135   116   91   68     
                       
   Third-party processing      419   389   542   682   529  
   Aquarius SA      41   118   249   281   215  
   Eastplats      62   61   53        
   Other      316   210   240   401   314  
   Total    870   754   863   971   721  

 

Contribution to group platinum production %

Contribution to group platinum production %

 

  Impala Refining Services - key statistics              
        FY2010 FY2009 FY2008 FY2007 FY2006
  Refined production              
Platinum (000 oz) 870 754 863 971 721
  Palladium (000 oz)   779 582 607 642 497
Rhodium (000 oz) 131 124 136 144 113
  Nickel (000 t)   10.3 8.3 7.9 9.2 7.7
PGM refined production (000 oz) 1,975 1,638 1,803 1,986 1,487
  Cost of sales (9,881) (9,242) (13,821) (11,862) (5,337)
  Metals purchased (Rm)   (10,470) (5,822) (14,911) (12,683) (6,138)
Smelting and refining costs (Rm) (508) (379) (310) (323) (239)
Inventory (Rm) 1,097 (3,041) 1,400 1,144 1,040
  Financial ratios
  Gross margin (%)   11 12 12 13 14
                 
  Sales     11,069 10,507 15,704 13,649 6,222
Direct sales to customers (Rm) 383 424 631 1,050 385
  Sales to Impala (Rm)   10,354 9,778 14,846 12,226 5,663
Toll income (Rm) 332 305 227 373 174
  Prices achieved
  Platinum ($/oz)   1,432 1,215 1,577 1,189 987
Palladium ($/oz) 374 255 389 333 260
  Rhodium ($/oz)   2,065 3,210 6,986 5,201 2,975
Nickel ($/t) 19,031 13,695 31,489 34,642 14,986
  Exchange rate achieved (R/$) 7.56 8.72 7.33 7.18 6.37
                 

 

 
 
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