Operational review

IRS

Production down

IRS location [map]

Three main areas of activity:

  • Provision of smelting and refining services through offtake agreements for group companies
  • Provision of smelting and refining services through offtake agreements for third parties
  • Toll refining

Impala Refining Services (IRS), which leverages Impala’s smelting and refining assets to process concentrate and matte for group operations as well as third parties, saw a 13% decline in refined platinum production during the year.

As expected the Kroondal contract ended in March 2008, resulting in a drop of 130 000 platinum ounces through IRS. Further ounces were lost following the collapse of the decline at Everest, which caused the suspension of operations at that mine in December 2008.

Excluding the Kroondal ounces, overall production decreased by only 1%, thanks to increased year-on-year deliveries from other suppliers, particularly Two Rivers, Implats’ mine-to-market projects, Aquarius’ Marikana and Eastplats’ Crocodile River Mine.

Outlook

Future growth in platinum output at IRS in the short term will emanate from continued ramp-up in production at Zimplats and Marula, as well as the two juniors, Smokey Hills and Blue Ridge. Everest is expected to resume production in the medium term and increased deliveries of autocatalysts are expected in line with the gradual improvement of the global economic environment.

We anticipate growth in our production profile through IRS as various projects continue to ramp-up.

IRS platinum production – attributable ounces (000)
 FY2009 FY2008
Managed operations249230
Zimplats9791
Marula7366
Mimosa(100%)7973
Non-managed operations11691
Two Rivers Platinum (100%)11691
Third-party processing389542
Aquarius SA118249
Eastplats6153
Other210240
   
Total754863


IRS – key statistics
   FY2009FY2008
Sales(Rm)10 50715 704
Platinum 5 9547 522
Palladium 8341 194
Rhodium 2 1424 862
Nickel 7551 160
Other 822966
Cost of sales  (9 242)(13 821)
Metals purchased (5 822)(14 911)
Smelting (150)(116)
Refining (229)(194)
Decrease/(increase) in inventory (3 041)1 400
Gross profit 1 2651 883
Other operating costs  (30)(26)
Profit from operations 1 2351 857
Gross margin(%)12.012.0
Sales(Rm)10 50715 704
Direct sales to customers 424631
Sales to Impala 9 77814 846
Toll income 305227
    
Total sales volumes   
Platinum(000 oz)556.7648.3
Palladium 371.8419.2
Rhodium 79.595.1
Nickel(t)6 2535 081
Prices achieved    
Platinum($/oz)1 2151 577
Palladium 255389
Rhodium 3 2106 986
Nickel($/t)13 69531 489
Exchange rate achieved(R/US$)8.727.33
Refined production    
Platinum(000 oz)753.8862.7
Palladium 581.7607.4
Rhodium 124.4135.7
Nickel(t)8 3397 903
PGM refined production(000 oz)1 638.11 802.9
Metal returned   
Platinum(000 oz)194.1207.9
Palladium 180.9199.3
Rhodium 37.542.3
Nickel(t)2 4802 131

A strategically important aspect of Implats’ business

Through IRS’s toll refining service Implats is able to leverage both its processing and refining assets as well as its expertise in this area, while reducing unit costs through economies of scale. The business unit tempers to some extent the group’s exposure to mining risk whilst at the same time enabling junior mining companies and other third parties to exploit smaller deposits that would otherwise not be viable.

Contribution to group platinum production (%)
Implats Annual Report 2009